BACK TO THE LIST OF SUCCESS STORIES<\/a><\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”3.0.47″][et_pb_row custom_padding=”|200px||200px” custom_padding_phone=”|1px||1px” custom_padding_last_edited=”on|phone” parallax_method_1=”off” parallax_method_2=”off” _builder_version=”3.0.47″ background_size=”initial” background_position=”top_left” background_repeat=”repeat”][et_pb_column type=”1_2″ _builder_version=”3.0.47″ parallax=”off” parallax_method=”off”][et_pb_image src=”https:\/\/idsystemfluid.com\/wp-content\/uploads\/2019\/01\/logo-manitou.png” alt=”Logo Manitou et chariots t\u00e9lescopiques” align=”center” _builder_version=”3.19.4″ animation_style=”slide” animation_direction=”left” animation_duration=”500ms” animation_intensity_slide=”10%” use_border_color=”off” border_color=”#ffffff” border_style=”solid” animation=”left” sticky=”off”]\n <\/p>\r[\/et_pb_image][et_pb_text _builder_version=”3.19.4″]
Based at Ancenis, the group\u2019s headquarters is also a production site for telehandlers used for work at medium and great heights. The group has 11 production sites throughout the world, including 5 in France (Ancenis, Cand\u00e9, 2 sites at Beaupr\u00e9au, and Laill\u00e9).<\/p>\n[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”3.0.47″ parallax=”off” parallax_method=”off”][et_pb_text _builder_version=”3.19.4″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off” border_color=”#ffffff” border_style=”solid”]
MANITOU Group, a world leader in rough-terrain handling, invents, produces, distributes and services material for construction, agriculture and industries.<\/p>\n
The Group\u2019s product ranges include: rough terrain fixed, rotating and construction telehandlers, rough terrain, semi-industrial and industrial forklift trucks, compact loaders (skid-steers) on wheels and on tracks, articulated loaders, backhoe loaders, mobile elevated work platforms, truck mounted forklifts, warehousing equipment and accessories.<\/p>\n
Thanks to its 3 iconic brands, Manitou, Gehl and Mustang by Manitou, and its network of 1,500 dealers worldwide, the group offers the best solutions by creating optimum value for its customers.<\/p>\n
Avec un si\u00e8ge social \u00e0 Ancenis en France, le groupe enregistre un chiffre d\u2019affaires en 2017 de 1,6 milliards d\u2019euros dans 140 pays, et emploie 4\u00a0400 collaborateurs r\u00e9solument orient\u00e9s vers la satisfaction client.<\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”3.0.74″ background_color=”#f7f7f7″ transparent_background=”off”][et_pb_row custom_padding=”|200px||200px” custom_padding_phone=”|1px||1px” custom_padding_last_edited=”on|phone” parallax_method_1=”off” _builder_version=”3.0.47″ background_size=”initial” background_position=”top_left” background_repeat=”repeat”][et_pb_column type=”4_4″ _builder_version=”3.0.47″ parallax=”off” parallax_method=”off”][et_pb_text _builder_version=”3.0.87″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off” border_color=”#ffffff” border_style=”solid”]
THE PROBLEM<\/h2>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row custom_padding=”|200px||200px” custom_padding_phone=”|1px||1px” custom_padding_last_edited=”on|phone” parallax_method_1=”off” parallax_method_2=”off” _builder_version=”3.0.47″ background_size=”initial” background_position=”top_left” background_repeat=”repeat”][et_pb_column type=”1_2″ _builder_version=”3.0.47″ parallax=”off” parallax_method=”off”][et_pb_text _builder_version=”3.19.4″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off” border_color=”#ffffff” border_style=”solid”]
Manitou used a filling-depollution bench for the cleanliness of the Boom hydraulic systems. The purpose of this filling and test bench is to reproduce the telescopic hydraulic power in order to extend the boom, perform tests and clean the hydraulic systems.<\/p>\n
The bench in question was becoming obsolete with an under-capacity in relation to the production rates due to strong growth. It would risk slowing down the new production rate and become a \u201cbottleneck\u201d.<\/p>\n
Between April and June 2018, the production of booms increased by 22 and 33% depending on the types of products.<\/p>\n
The problem was complex for both the level of cleanliness and the management of hydraulic oil levels.<\/p>\n
Indeed, some of the oil returns from the boom after tests, but the remaining oil stays in the boom. In addition, there is complement from an auxiliary line which brings oil from the plant entry (start of the process to put oil in the assembly).<\/p>[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”3.0.47″ parallax=”off” parallax_method=”off”][et_pb_image src=”https:\/\/idsystemfluid.com\/wp-content\/uploads\/2019\/01\/banc-remplissage-et-depollution-obsolete.png” alt=”Pollution des circuits hydrauliques des fl\u00e8ches” _builder_version=”3.19.4″ animation_style=”slide” animation_direction=”right” animation_duration=”500ms” animation_intensity_slide=”10%” use_border_color=”off” border_color=”#ffffff” border_style=”solid” animation=”right” sticky=”off”]
\n <\/p>\r[\/et_pb_image][et_pb_image src=”https:\/\/idsystemfluid.com\/wp-content\/uploads\/2019\/01\/pollution-circuits-hydrauliques-fleches.png” _builder_version=”3.19.4″ alt=”Banc de remplissage et d\u00e9polltion obsol\u00e8te”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”3.0.47″][et_pb_row custom_padding=”|200px||200px” custom_padding_phone=”|1px||1px” custom_padding_last_edited=”on|phone” parallax_method_1=”off” _builder_version=”3.0.47″ background_size=”initial” background_position=”top_left” background_repeat=”repeat”][et_pb_column type=”4_4″ _builder_version=”3.0.47″ parallax=”off” parallax_method=”off”][et_pb_text _builder_version=”3.17.6″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off”]
THE ID SYSTEM FLUID SOLUTION<\/h2>\r[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row custom_padding=”|200px||200px” custom_padding_phone=”|1px||1px” custom_padding_last_edited=”on|phone” parallax_method_1=”off” parallax_method_2=”off” _builder_version=”3.0.47″ background_size=”initial” background_position=”top_left” background_repeat=”repeat”][et_pb_column type=”1_2″ _builder_version=”3.0.47″ parallax=”off” parallax_method=”off”][et_pb_image src=”https:\/\/idsystemfluid.com\/wp-content\/uploads\/2019\/01\/banc-depollution-avec-reservoir.png” alt=”Banc de d\u00e9pollution avec r\u00e9servoir” _builder_version=”3.19.4″ animation_style=”slide” animation_direction=”left” animation_duration=”500ms” animation_intensity_slide=”10%” use_border_color=”off” border_color=”#ffffff” border_style=”solid” animation=”left” sticky=”off”]
\n <\/p>\r[\/et_pb_image][et_pb_text _builder_version=”3.0.87″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off” border_color=”#ffffff” border_style=”solid”]
Monitoring supervised by MANITOU GROUP
<\/strong><\/p>[\/et_pb_text][et_pb_image src=”https:\/\/idsystemfluid.com\/wp-content\/uploads\/2019\/01\/logiciel-banc-depollution-monitore.png” alt=”logiciel pour le banc de d\u00e9pollution et monitor\u00e9” align=”center” _builder_version=”3.19.4″ animation_style=”slide” animation_direction=”left” animation_duration=”500ms” animation_intensity_slide=”10%” use_border_color=”off” border_color=”#ffffff” border_style=”solid” animation=”left” sticky=”off”]\n <\/p>\r[\/et_pb_image][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”3.0.47″ parallax=”off” parallax_method=”off”][et_pb_text _builder_version=”3.19.4″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off” border_color=”#ffffff” border_style=”solid”]
Manitou, who has been working with ID System Fluid for several years on the cleanliness of hydraulic fluids, tasked them to retrofit this filling and depollution bench.<\/p>\n
ID System Fluid, based on its 10 years of experience and its teams coming from different backgrounds, provided a solution guaranteeing the level of cleanliness required for these new production rates which can still absorb a 25% rise.<\/p>\n
A particle counter continuously controls the level of cleanliness. This counter is guaranteed by a succession of filtration stages aiming to distribute the contamination by size and quantity in order to minimise operating costs but also ensure compliance with the ISO 4406 code (standard validating the cleanliness of hydraulic systems).<\/p>\n
ID System Fluid proposed tanks with different capacities to simplify the process. High performance HY-PRO filters were installed as well as more economical filters to trap the coarse pollution. Everything is monitored by Manitou who has taken the responsibility.<\/p>\n
The secondary tank in which the Boom test flows return recovers the pollution due to the assembling of parts, the production of hoses and pipes and that due to the manufacturing process and the routing of the different components. Ce r\u00e9servoir d\u2019une capacit\u00e9 de 800 litres est maintenu en propret\u00e9 au code 18\/16\/13.<\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”3.0.74″ background_color=”#f7f7f7″ transparent_background=”off”][et_pb_row custom_padding=”|200px||200px” custom_padding_phone=”|1px||1px” custom_padding_last_edited=”on|phone” parallax_method_1=”off” _builder_version=”3.0.47″ background_size=”initial” background_position=”top_left” background_repeat=”repeat”][et_pb_column type=”4_4″ _builder_version=”3.0.47″ parallax=”off” parallax_method=”off”][et_pb_text _builder_version=”3.0.87″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off” border_color=”#ffffff” border_style=”solid”]
RESULTS<\/h2>\r[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row custom_padding=”|200px||200px” custom_padding_phone=”|1px||1px” custom_padding_last_edited=”on|phone” parallax_method_1=”off” parallax_method_2=”off” _builder_version=”3.0.47″ background_size=”initial” background_position=”top_left” background_repeat=”repeat”][et_pb_column type=”1_2″ _builder_version=”3.0.47″ parallax=”off” parallax_method=”off”][et_pb_text _builder_version=”3.19.4″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” use_border_color=”off” border_color=”#ffffff” border_style=”solid”]
The main tank, with a 1,200 litre capacity, usually reaches values close to ISO 16\/14\/10 guaranteeing an exceptional level of cleanliness for the \u201cBoom\u201d equipment, which results in a wear and damage free operation for many years.<\/p>\n
Depending on the amount of solid contamination found in the boom hydraulic systems, one boom comes out clean every 2 minutes of treatment, with a level of cleanliness that complies with ISO 18\/16\/13 at least.<\/p>\n
MANITOU garantit ainsi \u00e0 ses clients des engins pr\u00e9sentant des niveaux de propret\u00e9 en ad\u00e9quation avec les composants hydrauliques.<\/p>[\/et_pb_text][et_pb_image align=”center” src=”https:\/\/idsystemfluid.com\/wp-content\/uploads\/2019\/01\/niveau-proprete-garanti-iso-18-16-13-minimum.png” _builder_version=”3.19.4″ alt=”Niveau de propret\u00e9 garanti ISO 18\/16\/13 au minimum”][\/et_pb_image][et_pb_text _builder_version=”3.19.4″]
\u00c9cran digital de visualisaton du code pollution indiquant \u00e0 un moment donn\u00e9 la valeur en cours de traitement.<\/em><\/p>[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”3.0.47″ parallax=”off” parallax_method=”off”][et_pb_image src=”https:\/\/idsystemfluid.com\/wp-content\/uploads\/2019\/01\/reservoir-principal-capacite-1200-litres.png” _builder_version=”3.19.4″ alt=”R\u00e9servoir principal avec capacit\u00e9 de 1200 litres”][\/et_pb_image][et_pb_text _builder_version=”3.19.4″]R\u00e9servoir principal de capacit\u00e9 1200 Litres o\u00f9 l\u2019huile est amen\u00e9e aux fl\u00e8ches via 2 pompes de puissance en classe de propret\u00e9.<\/em><\/p>[\/et_pb_text][et_pb_image src=”https:\/\/idsystemfluid.com\/wp-content\/uploads\/2019\/01\/reservoir-secondaire-capacite-800-litres.png” alt=”R\u00e9servoir secondaire avec capacit\u00e9 de 800 litres” _builder_version=”3.19.4″ animation_style=”slide” animation_direction=”right” animation_duration=”500ms” animation_intensity_slide=”10%” use_border_color=”off” border_color=”#ffffff” border_style=”solid” animation=”right” sticky=”off”]\n <\/p>\r[\/et_pb_image][et_pb_text _builder_version=”3.19.4″]
Secondary tank with a 800 litre capacity where oil is dialysed continuously. It is the return tank for Boom tests.<\/em><\/p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]\n\n","protected":false},"excerpt":{"rendered":"MANITOU GROUP ensures the cleanliness and reliability of its products with a depollution bench \u00a0___________________ \u00a0BACK TO THE LIST OF SUCCESS STORIES Based at Ancenis, the group\u2019s headquarters is also a production site for telehandlers used for work at medium and great heights. The group has 11 production sites throughout the world, including 5 […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":6321,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-6346","page","type-page","status-publish","hentry"],"yoast_head":"\n
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