Process filtration for metalworking fluids, coolants and much more!
Process filters allow high levels of cleanliness classes to be reached for several applications (washing machines, machine tools, etc.). Say no to solid contamination!
THE BEST INDUSTRIAL FILTRATION FOR YOUR MANUFACTURING PROCESSES
You are almost certainly looking for a solution to filter your fluids, and above all, reduce solid particle contamination.
You have special machines to produce your products. To operate, they need to use fluids. These fluids must be filtered since they deteriorate.
To solve contamination issues, you need to filter your metalworking fluids and coolants for your lathes, grinders and milling machines, steel spraying, your water based fluids, low viscosity fluids or even those coming from industrial washing machines.
Process filters are designed to efficiently filter these fluids. The other fluids concerned are as follows: detergents, neat oil, solvents, cooling water, etc.
ID System Fluid has the solution to extend the life and quality of your fluids. Discover them below!
EXPECTED RESULTS DEPENDING ON INDUSTRIAL APPLICATIONS
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- Industrial washing machines: maintaining the cleanliness of washing fluids ensures the mechanical cleanliness of parts and extends the life of detergent baths.
- Mills: the filtration of milling fluids eliminates defects and imperfections on the plates produced which guarantees better productivity.
- Honing / Grinding machines: quality filtration will extend the life of wear parts, guarantee high surface conditions and increase the life of baths.
- Quenching: the decontamination of quenching fluid allows better heat exchange and avoids contaminant concentrations.
- Machine tools: the cleanliness of metalworking fluids extends the life of machines and ensures a low non-compliance rate.
THE ID SYSTEM FLUID SOLUTIONS DEPENDING ON THE TYPE OF POLLUTION
| Type of pollution | ID System Fluid Solution |
| Solid | Dead end filtration |
| Micro-organism | Test kit, eliminates the factors that favour their development |
| Foreign fluid | Determination of concentrations with field spectrometry, coalescence or band oil separator |
Also, for water based coolants, the quality of water must be controlled: the PH must be less than 6 (soft water), ID System Fluid can propose solutions to treat your water: softeners, inverse osmosis.
| Filtration efficiency | Cleanliness class |
| 18/17 | ß 70 > 5,000 |
| 15/14 | ß 40 > 5,000 |
| 14/13 | ß 20 > 5,000 |
This table is given for information purposes only and must be refined depending on the application and the production parameters (in a system that recirculates 25% of the volume per hour).
REDUCTION OF SOLID CONTAMINATION THROUGH APPROPRIATE FILTRATION AND DEPENDING ON THE SYSTEM CRITICALITY
System requiring high criticality:
Filling baths, decontamination and obtaining a high cleanliness class and polishing to remove all types of solid contaminants.
Supaspun II:
- Absolute filtration – Beta 5000
- Extruded polypropylene cartridge with graduated filtration
- Very high retention capacity
- Ideally replaces PALL Profile, Profile II, HC3310 , HC3300, ME3300 , ME3310, HFU640 and E604, HYDAC Flexmicron premium cartridges
- Wide spectrum of chemical compatibility (Nylon media available)
- Connection DOE or Code 18
- Nominal length available: 10‘’, 13‘’, 20‘’, 30‘’ and 40 ‘’
- Production process reducing the rate of extractables
- Filtration threshold: 0.8 to 180 µm
Supaspun II cartridges achieve and maintain a cleanliness class in the system.
General and non critical application:
In pre-filtration for applications with high flows and when no cleanliness class is required, to optimise filtration costs.
Supagard:
- Nominal filtration
- Extruded polypropylene cartridge
- Good retention capacity
- Ideally replaces PALL Claris, HYDAC Flexmicron standard and Flexmicron economy cartridges
- Wide spectrum of chemical compatibility (Nylon media available)
- Connection DOE or Code 18 (1 O-ring)
- Nominal length available: 10‘’, 13‘’, 20‘’, 30‘’ and 40 ‘’
- Filtration threshold: 1 to 200 µm
FOR NEW INSTALLATIONS OR UNDERGOING UPGRADES, WE PROPOSE A RANGE OF PROCESS FILTER HOUSINGS
Multi-cartridge filter housing for high flow
All types and sizes of connections: threaded, flange, SMS, Triclamp, etc.
Different types of closing systems: tipping bolts, V-clamp, etc.
Lifting beam, retaining bracket, etc.
Dual envelope, electrical tracing, insulation, etc.
Filter housing, single cartridge 316 L STAINLESS STEEL
Adaptable with all types of cartridges: sealing by crushing the filtering media, flat seal, double O-rings
Several cartridge lengths: 10, 20, 30 and 40’’
Connection ¾’’ or 1 ‘’
Maximum pressure depending on model: 10 and 16 bar
Bag filter housing
Viscous fluid filtration
Highly contaminated fluid
High flow
Different forms and bag types available: W, triple layer, monofilament, etc.
Filtration from the inside to the outside (the contaminants remain in the bag during the change)
Special equipment and filtration skids
Depending on your needs and operating constraints, we can design a custom-made filtration skid.
Choosing ID System Fluid guarantees a high filtration quality at a competitive price.
- 47 installations in operation since 2009
- Delivery within 24 hours for standard lengths
- Establishment of consignment stocks
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